PTC relay compressor, the simplest of design

7/26/2016

PTC - Compressor starter - Positive Temperature Co-efficient
Hey, simplicity works but it has its limits
The most cheapest compressor starting device, and can I say it is not a relay , more a resistive switch.
For very small class capillary system refrigerator, usually a bar fridge or cubic fridge enter the PTC.

Now these are not high tech, and they need to have decent intervals in time before starts so they can cool down.
Also the system must equalise pressure between the high and low sides to allow for a low compression start.
The PTC starter is similar to the potential relay not by design but where the start winding is engaged immediately from first power up. . At start up the PTC is cool and has no opposition to current flow by a preset low resistance which is in series with the compressor start winding.

The compressor starts by resistive start and induction run, as the current flows through the PTC , it heats up increasing its internal resistance until it will not allow more current to flow , disengaging the start winding. The start winding is isolated and will not engage further as a trickle of current to the start winding will maintain heat and high resistance during the operation of the compressor.

When the unit stops the PTC MUST!!! cool down to allow current to flow again on next start-up. If it trys to start to early the internal overload will activate in the compressor.
So it really is not designed for frequent starts and requires very low starting torque.
Don't expect too much , price and capacity dictates control, yet I do like how simple these are.

The PTC is small, no bigger than a 10c (Australian) coin and as about 4mm thick.
Note also the compressor terminals are inverted to this design as per the Danfoss types. I have marked them.
These starter types are typically only used on low capacity, low torque compressor where off cycle pressure equalisation occurs , as you see in capillary systems

Now does anyone see a Star Trek logo on the PTC relay disc in the pictures above? , or am I just seeing things :D

13 Comments

joe head

9/9/2018 10:10:44 am

Hi. I think you have mislabeled the start and run winding in the third picture. When ohming compressor windings there are the three values. The lowest value is the run or main winding. The next higher value is the start winding. The highest value is the sum of the run and start winding together.

Admin

9/9/2018 11:23:48 am

I agree with your analogy but the readings are as shown , Nothing has been represented differently.

Dirk

3/7/2019 11:38:34 pm

Good Day,
Thank you for your great article, on PTC.
I have cleaned and put the broken pieces of the PTC back in the holder, as an emergency fix until I could order the part.
For years I could not figure out what that disk did and have asked people, no answer.
. One just happened to fail this week, and from my previous experience the fix worked.
Thank you very much, my mind can rest now!
Dirk

admin

4/25/2019 01:00:47 pm

Hi Dirk, thanks for your feedback and kind words

Well done for fixing one up, to be honest they are not very servicable in nature.

A PTC disk, plastic housing and metal bus links

Its no kitchen sink in design and was made to be simple in functionality
Pleased you could make sense of it and get it working

Richard Dixon

4/24/2019 11:29:41 am

You're right! That is a Star Trek Logo. I keep telling people that this piece of ceramic must be Alien Technology. One piece of ceramic acting as a capacitor, relay and starter all with no moving parts. It must be alien tech from what it costs, one of these little jewels for a Whirlpool fridge is $60.

admin

4/25/2019 12:53:14 pm

Hi Richard, thanks for posting in

$60 for the simplest of starters? not bad profit here.These PTC types are limited in capacity they can handle and are the basic starter for an RSIR or CSIR compressor.

Being temperature operation based they dont reset immediately like a current or potential relay type and need time to cool. An equalisation refrigeration system such as capillary and cyclic control is all they are really good for..

Alien tech? , I like that coment

JEAN RUTHEMANN

8/1/2019 02:11:33 am

HI and thanks for explanations :) , my fridge is a samsung and my ptc start relay DA35-00135A has one more part : a m8jz47 BI−DIRECTIONAL TRIODE THYRISTOR SILICON PLANAR TYPE and gave me a 1200 ohms reading and is out of stock a few weeks to get it and the transistor is availlable in a different contry far far away ...
How bad would it be to bypass the transistor and only use the ptc until i get my hands on a new part ? thanks

admin

8/2/2019 05:36:44 pm

Hi Jean.

I dont have the specifications on that device but unfortunately advising bypasses on manufacturer equipment parts with other parts on this page is a no-no for me. You have quoted what seems to be a TRIAC component and normally these are switching some heavy load AC (current) function

You dont want to go down the road of installing non manufacturer parts unless they themselves sanction a retrofit component. Since the introduction of interface controlling pcbs in refrigerators , everything has changed.

Lola

9/11/2019 04:46:48 am

Great page - done obviously by someone who gets their hands on the equipment!

I have a very ancient freezer that failed unexpectedly and after a LOT of poking around, determined that it has this PTC starter device and that the disk inside was broken into several pieces. I'm prepared to give a replacement a go (cheap online) but when I do the resistance check on the compressor pins, I don't get a high resistance (it appears to be < 10 ohms). Is the ration you show a typical one for most compressors? Or is there a wider range?

Admin

9/11/2019 06:37:41 pm

Hi Lola

Hard one to guess, here, Compressors are inductive motors and need lower ohms to create inductive forces to drive the motor. Without knowing the specificatons of your unit, I cant say what it should be.

Domestic compressors have multiple designs depending on capacity which changes their design type. A PTC relay is on the smaller class and would typically be an RSIR motor or resistance start, induction run. Typically the start winding has a higher reading the run winding.

A PTC starter is in series with the start winding and adds to the total resistance when measured , it open circuits as it heats up and trickle flows to keep it open during operation.

In order to find a replacement , you need to have one suited with the compressor. In the absence of one, many opt for solid state relays which service a range of compressor capacity and some have a built in overload function.

Lola

9/17/2019 09:19:35 am

Thank you. As it turns out, it worked. I found something that looked both physically and otherwise to be very close to the original for $7 - worth a try. Installed and still no go until I realized that there were a few corroded wires. Repaired those and presto: freezer is working well. I plan to run it for a week to be sure, then clean it and use it.

Andy Earnshaw

11/26/2019 10:40:49 pm

Hello & thanks for the article. I'm in a similar position of having a PTC disc still in one piece, but its cold resistance is 1.2kΩ & so I've no idea what it should be other than obviously quite low?
Anyway my more conventionally pinned compressor with common pin at the top has the start winding that connects top pin to LH pin measuring 13.6Ω & run winding that connects top pin to RH (neutral) pin measuring 14.0Ω. so quite evenly matched assuming that they are OK of course. The appliance is an upright under worktop freezer, so not a full height job.

Your PTC is shown as 25Ω, is that what it measured when cold?

Many thanks

Andy

Admin

11/27/2019 07:27:28 pm

Hi Andy, thanks for your message

First answer,, yes this PTC is around 25 ohms cold (room ambient) and when measured will add that resistance to the start winding. The PTC as you know works by heat from current flow increasing temperature and resistance to open circuit the start winding. Your compressor seems unusual with windings close to each other, normallly the start has a higher resistance but this all depends on the manufacturer data which I dont have.

That resistance you have sounds very high and of your getting compressor stall on start , chances are the start is not engaging.
The issue is I dont know your specifications but I would check it with the supplier. If that relay is no longer avail as a spare part you can use a solid state ,model if one is in the capacity range of the unit

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PTC relay compressor, the simplest of design

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